Review: nanoparticles and nanostructured materials in papermaking

Abstract

The introduction of nanoparticles (NPs) and nanostructured materials (NSMs) in papermaking originally emerged from the perspective of improving processing operations and reducing material consumption. However, a very broad range of nanomaterials (NMs) can be incorporated into the paper structure and allows creating paper products with novel properties. This review is of interdisciplinary nature, addressing the emerging area of nanotechnology in papermaking focusing on resources, chemical synthesis and processing, colloidal properties, and deposition methods. An overview of different NMs used in papermaking together with their intrinsic properties and a link to possible applications is presented from a chemical point of view. After a brief introduction on NMs classification and papermaking, their role as additives or pigments in the paper structure is described. The different compositions and morphologies of NMs and NSMs are included, based on wood components, inorganic, organic, carbon-based, and composite NPs. In a first approach, nanopaper substrates are made from fibrillary NPs, including cellulose-based or carbon-based NMs. In a second approach, the NPs can be added to a regular wood pulp as nanofillers or used in coating compositions as nanopigments. The most important processing steps for NMs in papermaking are illustrated including the internal filling of fiber lumen, LbL deposition or fiber wall modification, with important advances in the field on the in situ deposition of NPs on the paper fibers. Usually, the manufacture of products with advanced functionality is associated with complex processes and hazardous materials. A key to success is in understanding how the NMs, cellulose matrix, functional additives, and processes all interact to provide the intended paper functionality while reducing materials waste and keeping the processes simple and energy efficient.